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Viol Machine

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Viol Machine

In the egg viol market, the production of pulp is made with the machines having 6 gene transfer units and 6 gene forming units of European origin, and it is not able to vacuum enough moisture in order to decrease the unit cost. Hourly production capacities of these machines are between 6000 and 6500 pieces.
 Egg viol
(egg tray) egg box viol (egg box)
The production process is as follows
Firstly, the scraps of eggs are transferred to the tank by water, the water is added to the tank, and the water is added to the formulation section, the pump is transferred to the tank by means of a pump. The dryer leaves on the moving trays in the oven. 1 product wet gyrage is approximately 250/260 grams and the product carries to the conveyor oven section for drying, 110/120 cubic meters of gas is used in the ovens with an hourly production capacity of 6000 units per hour. If the production of 30 rolls after drying is done, it can be packaged immediately, but the molds produced in the form of 1x15 tray molds 1x10 tray molds, 2x6 viol molds 1x8 tray molds continue to production and enter the labeling machines with labeling glue labeling machines according to customer demand. packed after processing

TECHNICAL DETAIL FOR THE OVEN
4 way
8 floors and tunnel type
Product transport system: Chain conveyor system
• Wall thickness 150 mm, insulated with 800 degree rock wool.
Fuel type: Natural gas or diesel Temperature range: 100 ° C- 600 ° C
Ventilation: bidirectional (air blowing and suction) air flow
• There is automatic lubrication in the chains that provide product transfer.
• The product transfer speed in the oven works simultaneously with the delay section and automatically.
• Diesel or natural gas burner is used according to customer preference.
• To provide easy air flow in the oven; product transfer, center weighted and galvanized coating and perforated pans are used.
• Conveyor chain; pallet type with flood roller, 50 HRC hardness. (overflow pulley definition: chain pulley size is larger than chain size. So the chain moves more easily)
• Chain tensioning is provided by weight. Spring stretching method is not used. When the oven interior gets hot, the chain length extends. When stretching with the spring, the tension of the chain on the right and left sides of the oven cannot be provided equally. When tension is provided with weight, chain tension is provided equally on both sides. In this way, the system is provided to work for a longer time without any malfunction.
• Sprocket bearings are steel, oil sealed and 2 roller bearings.
• There is a circulation fan in the oven. There is a water discharge system in the circulation fan. The steam generated in the oven is thrown out of the oven. Thus, easier drying is provided.
• There is a vapor suction unit in the air discharge chimney. The hot water obtained from the steam is sent to the dough boiler. Thus, hot water is obtained for the dough and there is no need to spend additional energy for hot water.
• The furnace is systematically pretensioned. In this way, the necessary stretching is provided when the oven is heated or cooled.
• There are hinged doors on the side walls of the oven. Door insides are covered with fireproof wick to prevent heat leakage.
VIOL MANUFACTURING ARTICLES
HOW TO OBTAIN THE PRODUCTS
Raw Material:
Raw material mainly books, newspapers, magazines etc. waste papers; factory waste papers such as paper towel and napkin waste, cardboard parcel and printing waste papers. The important thing is to recycle using waste paper. Thus, we both protect nature and gain profit.
Preparation of Paper Dough:
The paper raw materials collected for egg trays are put into the pulper pulper. While the blades in the boiler break down the raw material, water is also supplied. Thus, thick dough is obtained. The dough obtained is transferred to the thick dough holding boiler. In order for the product to be obtained to be of higher quality; While the thick dough is transferred to the thick dough holding bowl, it is filtered through the shaker sieve and foreign substances are removed. After this process, it is mixed with water to get the dough to the desired consistency. Then the dough obtained is transferred to the thin dough holding bowl.
Dough Forming:
Wire molds are immersed in the dough transferred from the thin dough bowl to the chamber in the form section and sucked with vacuum power. After being transferred to the transfer mold, the transfer is made to the pans that provide the transfer to the oven. The remaining pulp and water in the delay chamber are transferred to the return tank and then to the fine pulp holding tank. Thus, waste of dough and water is prevented.
Drying:
The products are dried by transferring the obtained wet product into the oven through a transfer conveyor for drying. Packing is done afterwards.
FORM UNIT LETTER
Form (Shaping) Method: The pulp is shaped by means of vacuum given to the molds on the 12-square, 4-way, single delayed machine.
Molds are made of aluminum
• Capacity: 5000 pcs / hour (for 30 egg trays)
• When you want to manufacture other products, all you have to do is change the molds. Mold change takes about 1 hour.
Bearings (German made SKF or Japanese made nochi)
• Rotor lubrication and cleaning system. (recommended oil; mobil vatra no: 2)
• Our hexagonal 4-way machine has 48 wire molds and 4 transfer molds.
• Molds are processed with CNC.
12 GEN LOCATION LET'S WRITE 8 GENES
Apo: PULPER DESCRIPTION

• Motor: 55 kw (belt and pulley)
Breaking wave and waste material discharge system available
• Volume: 10m³
• 6 blade pulley available and the blades can be removed and installed. In this way, repair and maintenance is easier. (55-58 HRC).
• The foreign objects (stone, metal, etc.) in the dough are eliminated thanks to the shaker sieve (7 mm hole).
Manufactured from D-type body and 8 mm thick sheet metal
Primer painted
Bu alan güncellenmektedir...
Egg Tray Carton Machine / Egg Tray Mold /