6000 pcs/hour production drying data
• We need 600 kcal of energy to make 1 liter of water steam.
• 1 mt3 of natural gas gives 8250 kcal of energy (8250kcal / 600 kcal: 13.75 lt water)
• When combustion occurs with 100% energy efficiency, 13.75 liters of water is steamed.
• There is 0.175 g moisture in 1 20 lbs 0.250 g wet product.
• We need to steam 6000 x 175 gr : 1050 lt water per hour.
• 1050 lt water / 13.75 lt (1mt3 with 100% efficiency gas yield) = 76,763 mt3 gas usage hourly
• Drying efficiency is different in each system depending on the efficiency of the viol oven, heat leaks and moisture evacuation. In our system, 88% heat is preserved and combustion efficiency is ensured.
• In 6000 units / hour production, with our kiln drying system, 88% efficiency, fuel cost is 76,763 mt3 X 1.3, 99,7919 mt3 hours
will consume energy
• With our system, after the first installation, it starts to work with 70% efficiency, and when the system is in order, it reaches 88% efficiency.
• With a production of 6000 units / hour, 24 packages are produced in packages of 250 and 99,7919mt3 gas / 24 units =4.15 gas consumption is achieved with 70% efficiency
Accordingly, our package cost is 4.15 mt3.
6000 pcs / hour production electrical data
Wakum pump 90 kW
Vacuum back 7,5 kW
Oven circulation fan 22 kw
Chain drive motor 5.5 kW
Form section 11 kW
Transfer pumps 5 pcs 30 kw
Mixer motors 2 pcs 8 kw
Water transfer pump 2 pcs 8 kw
Pulper motor 45 kW
Total facility energy use 227 kw/h
Note: After the first start, the motors will decrease by 30% in constant operation and active use will be approximately 174.6 kW / hour.
In these data, driverless and star-delta contact operation calculations, less consumption is provided with the driver.
6000 pcs / hour production water usage data
• 1 piece of 20 lbs dry egg viol (0.065 /0.072 gr) average dry product weight
• Oven inlet wet weight is 0.250 grams. Average production is 0.175 gr. There is water in 1 viol
• We make 6000 x 175 gr : 1050 lt water steam per hour
• If well water is used in your existing system,
• We will have a water consumption of 1000 lt / 1200 lt / hour
